Penske-racing-shocks 8760 Series Bedienungsanleitung

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1
8100 Series Shock
Parts List ............................................................................................... 2
Damper Specifications and Part Lengths .............................................. 3
8760 Series Shock
Parts List ............................................................................................... 4
Damper Specifications and Part Lengths .............................................. 5
8100 Series Compression Adjuster
Parts List ............................................................................................... 6
Operational Guide ................................................................................. 7
8660 Series Compression Adjuster
Parts List ............................................................................................... 8
Operational Guide ................................................................................. 9
8760 Series Compression Adjuster
Parts List ............................................................................................... 10
Operational Guide ................................................................................. 11
Rebound Adjusters.................................................................................... 12
Disassembly / Assembly Instructions ..................................................... 13
Suggested Maintenance ........................................................................... 14
Trouble Shooting ....................................................................................... 14
Valving
General Valving Characteristics............................................................. 15
A Guide To Damper Tuning................................................................... 16
Basic Start-up Procedure ...................................................................... 17
Valve Stacks .......................................................................................... 18
VDP and Digressive Valving Information Options.................................. 19
VDP 55mm Linear Base Shim .............................................................. 19
Preload Shim Spacers........................................................................... 19
Pistons
Flow Rate Through Multiple Bleed Holes .............................................. 20
Piston Selection .................................................................................... 21
Linear Piston ......................................................................................... 22
Digressive Piston................................................................................... 23
Velocity Dependent Piston (VDP) ......................................................... 24
Damping Adjustments........................................................................... 26
Dyno Graph Overview ............................................................................... 28
Notes ........................................................................................................... 32
Adjustable Shocks Technical Manual
8100, 8660, 8760 Series
REV: 3/27/01
#5
Table of Contents Page
Main Office
150 Franklin St. • P.O. Box 1056
Reading, PA 19603
(610) 375-6180 • (610) 375-6190 Fax
Southeast Midwest
771-28 Fentress Blvd. • P.O. Box 11586 12666 US-12 P.O. Box 666
Daytona Beach, FL 32120 Brooklyn, MI 49230
(386) 274-5336 • (386) 274-5442 Fax (517) 592-6681 • (517) 592-3696 Fax
Seitenansicht 0
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Inhaltsverzeichnis

Seite 1 - Table of Contents Page

18100 Series ShockParts List ... 2Damper Specifications an

Seite 2 - 8100 Series Parts List

108760 Series Compression Adjuster Parts List18 HG-76____* Housing, 8760, (Side Entry or Top Entry)19 SP-14 Spring, (A109)20 BA-125-ST Ball, Steel - 1

Seite 3 - 8100 Series Part Lengths

118760 Series Compression AdjusterLOW SPEED COMPRESSION ADJUSTMENTIn the state of slow shaft movement (i.e., corner entry, exit, andpower down), oil i

Seite 4 - 8760 Series Parts List

12Rebound AdjustersThe rebound adjuster on the 8100 and 8700 Series shock absorber islocated in the eyelet at the base of the main shaft. Inside the w

Seite 5 - 8760 Series Part Lengths

13Disassembly Instructions1. Back the rebound adjuster to full soft and depressurize the remote reservoir.2. Clamp the body cap eyelet in a vise with

Seite 6

14Suggested MaintenancePRE RACE... Inspect for oil leakage.

Seite 7

15General Valving CharacteristicsThe damping characteristics of your shock are determined by the compression and rebound valve stackslocated on the ma

Seite 8 - 8660 Series Adjuster Option

16A Guide To Damper TuningThe ultimate purpose of a shock is to work together with the spring to keep the tire on the track. In compression(bump) to h

Seite 9 - COMPRESSION ADJUSTMENT

17A Guide To Damper TuningThe following setup procedures are basic recommendations for reaching an initial starting point using doubleadjustable Pensk

Seite 10 - 8760 Series Adjuster Option

18 Part #VS-AA AA .004 .004 .004 .004 ConstantVS-AAP AA+ .004 .004 .006 .006 ConstantVS-AM A- .006 .006 .004 .004 ConstantVS-A A .006 .006 .006 .006 C

Seite 11

19Preload Shim SpacersPart#.004 x .750 VW-23.006 x .750 VW-25.008 x .750 VW-27.010 x .750 VW-29.012 x .750 VW-31.015 x .750 VW-33.020 x .750 VW-00Part

Seite 12 - Rebound Adjusters

28100 Series Parts List18 VS-__* Valve Stack19 PB-55 Piston Band, 55mm20 PI-____* Piston21 OR-2028-B O-Ring, 2-028, Buna 7022 VW-99 Top Out Plate, 1.3

Seite 13 - Assembly Instructions

20Flow Rate Through Multiple Bleed HolesHole 1 2 3 4 5 6 7 8 9Diameter Hole Holes Holes Holes Holes Holes Holes Holes Holes0.010 0.10 0.20 0.30 0.40 0

Seite 14 - Trouble Shooting

21Piston SelectionThis two stage piston combinesthe low shaft speed characteristicsof a linear piston with the blow offcharacteristic of a digressivep

Seite 15

22Linear PistonEach piston face has a dished surface, to preload the valve shims flat against the piston face. The standard dishing is 1° onboth the

Seite 16 - A Guide To Damper Tuning

23Digressive PistonDigressive PistonThe “high flow” design incorporates larger ports onthe face of the piston to increase the flow of oilthroughout t

Seite 17 - Basic Start-up Procedure

24Velocity Dependent Piston (VDP)O.D. Base Shim01.235” for 55mm shocks01.200” for 45mm shocksCompression ReboundReboundFlowÇCompressionFlowÇThis graph

Seite 18 - Valve Stacks

25Velocity Dependent Piston (VDP)1. Low Speed - Bleed, Nose Profile2. Digressive - Preload, Outer StackThe Velocity Dependent Piston (VDP) has the uni

Seite 19 - VDP 55mm Linear Base Shim

26Damping AdjustmentsThere are three major ways in which you can vary the damping produced by the main piston: Shimstiffness, shim pre-load and the am

Seite 20 - Hole 1 2 3 4 5 6 7 8 9

27Damping AdjustmentsFigure 3Figure 2

Seite 21 - Piston Selection

28Dyno Graph Overview-1.20 -1.00 -.80 -.60 -.40 -.20 +.0 +.20 +.40 +.60 +.80 +1.00 +1.20Displacement (Inches)Quadrant 3+750+600+450+300+1500-150-300-4

Seite 22 - Linear Piston

29Dyno Graph OverviewAn easy way to help picture what is going on here is to relate the graph’s shape to what the dyno is doing to the shock. Thedyno

Seite 23 - Digressive Piston

38100 Damper SpecificationsSH-___A BD-81___Part Shock Shaft Metering BodySuffix Size Length Rod Length Length100 10.0” 5.625 1.750 4.275105 10.5” 5.87

Seite 24 - Compression Rebound

30Dyno Graph Overview1243OVAL (Force / Displacement)QUADRANT #1This is the beginning of the compression stroke. Where the graph crosses the zeroline (

Seite 25

31Dyno Graph Overview0.00 1.00 2.00 3.00 4.00 5.00 6.00 7.00 8.00 9.00 10.00CompressionBleed Chokes Off / Shims Activate (knee)Low Speed Bleed Bypass

Seite 27

48760 Series Parts List27 OR-2007-B O-Ring, 2-007, Buna 7028 NE-76 NeedleJT-76RD Jet, Rebound Complete(Includes Items 29-33)29 JT-RDHSNG Jet, Rebound,

Seite 28 - Dyno Graph Overview

5135o90o45o180o0o180o135o90o45o0o8760 Series Damper SpecificationsSH-76___ BD-76___Part Overall Shaft Metering BodySuffix Length Length Rod Length Len

Seite 29

68100 Series Compression Adjuster Parts List12 BA-250-ST Ball, Steel - 1/4"13 SP-10 Spring, (TA2086)14 HO-87__* Hose (4" - 36" in 1&quo

Seite 30

78100 Series Compression AdjusterThe 8100 compression adjuster is located in the remote reservoirassembly. The remote reservoir serves as an extension

Seite 31

88660 Series Compression Adjuster Parts List15 SP-16 Spring, (1460)16 OR-2222-B O-Ring, 2-222, Buna 7017 OR-2028-B O-Ring, 2-028, Buna 7018 HG-76____*

Seite 32

9Compression Adjuster8660 Series Compression AdjusterCOMPRESSION ADJUSTMENTIn the state of low shaft velocities (i.e. corner entry, exit, and power do

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